Warehouse Racking
Boltless Rack
A boltless rack is a type of shelving system that doesn’t require nuts or bolts for assembly. Instead, it uses a system of interlocking parts, such as clips, notches, or rivets, to secure the components together. This innovative design makes the boltless rack an ideal solution for quick and easy setup without compromising on stability and durability.
Choosing between shop-floor display shelving and stockroom storage? Compare gondola and boltless racks for a retail shop before discussing your layout.
Hyperack Boltless Rack uses interlocking joints and adjustable shelf levels. Choose a shelf size and decking type for the items and loads you plan to store. Check the assembly instructions for the selected model to confirm the specified tools, connectors, shelf supports, retainers and any fixing requirements before setup or adjustment.
Confirm the specified shelf arrangement, feet, supports and any fixings for the selected model. Do not elevate, suspend or wall-mount a freestanding rack unless Hyperack confirms a configuration designed for that use. In retail environments, the front edge of each shelf can also be used to display important product information such as item names, product codes, pricing, and other essential details.
Hyperack’s published projects include storage for Christy Ng and spare-parts shelving for Sime Kubota. Both records name boltless racks. Use them as examples of what the racks can store and confirm the model and loading for your own site.
You can also compare Hyperack’s Value Rack Metal Boltless Rack and Value Rack Boltless Rack (Black/White) in our online shop. Open the selected listing for its current options and prices. If you cannot match a listed product to your storage or loading requirements, contact Hyperack to discuss the appropriate configuration. Ordering in Penang? Check our Penang factory details and confirm availability and delivery or collection before visiting.
Hyperack’s boltless range lists three published per-level ceilings: Value Rack up to 100 kg per level, Livin Rack up to 200 kg per level and Boltless Rack up to 400 kg per level. Start by matching the combined load on each shelf to the right series, then narrow by shelf dimensions and the footprint your space allows.
Once you have identified the series and size, ask Hyperack to confirm the exact model, decking type, permitted loading and any configuration requirements for your selected arrangement before ordering.
Quality You Can Trust
Manufactured using premium-grade Malaysian steel, HYPERACK Boltless Racks are built for long-lasting strength, stability, and dependable performance.
Hyperack’s published catalogue (PDF p.13; printed p.12) presents SIRIM QAS compression-test summaries for specified 1.5 mm and 2.0 mm boltless-rack specimens. These test results do not establish the working-load rating for every current rack. Ask Hyperack to confirm the working load, dimensions, decking and configuration, together with applicable test or certification documents, for the model in your quotation.
Beyond structural strength, we are committed to using safe, high-quality materials that support better environmental standards, ensuring a storage solution you can rely on for years to come.
The Superbrands Malaysia CEO Interview directory features Hyperack and lists Chester Chai Boon Hon as Managing Director in its interview entry. This is a publisher-hosted reference to Hyperack’s brand recognition.
E1 Grade Board – Safer Material Choice
HYPERACK also uses E1 Grade Board, designed with lower formaldehyde emissions for a safer indoor environment. The board offers:
- Low Formaldehyde Emissions – Suitable for indoor use and enclosed spaces
- Eco-Friendly Material Composition – A more responsible choice for storage applications
- Anti-Pest Properties – Helps provide better durability and protection during long-term use
This ensures that your storage system is not only strong and durable, but also designed with material safety and the working environment in mind. It is particularly suitable for warehouses, offices, retail spaces, and storage areas where products are kept in enclosed environments.
Compare published rack sizes
| Series | Height (mm) | Depth (mm) | Width, labelled clear entry (mm) |
|---|---|---|---|
| Boltless Rack | 1520, 1840, 2160, 2440, 2740, 3040 | 300, 450, 600 | 900, 1200, 1500, 1800 |
| Livin Rack | 1520, 1840, 2160 | 300, 450, 600 | 300, 600, 900, 1200 |
| Value Rack | 1450 | 300 | 300, 600, 900 |
On a narrow screen, scroll the table to compare size options.
Use the listed options to discuss a configuration. Confirm which combinations are offered, the overall footprint, shelf dimensions, decking and permitted load for your selected configuration before ordering.
Published sources: Boltless Rack diagram; Livin Rack diagram; Value Rack diagram.
BOLTLESS RACK – HEAVY-DUTY SERIES
The Boltless Rack series is Hyperack’s heavy-duty option for warehouses, factories, stockrooms, workshops and commercial storage. It uses a boltless assembly system with adjustable shelf heights to suit different item sizes.
Compare this series when the total load on a shelf exceeds the Livin Rack’s published 200 kg per-level rating, or when you need the larger shelf widths or heights shown in the range diagrams. The range heading shows up to 400 kg per level, while the size diagram lists 150–200 kg per level. Ask Hyperack to confirm the rating, shelf dimensions and decking for your exact quoted configuration.
Check the assembly instructions for your selected Boltless Rack model to confirm the specified tools, connectors, shelf supports, retainers and any fixing requirements before setup or adjustment. Do not modify, overload or reconfigure the rack beyond the arrangement confirmed in your order.
LIVIN RACK – BOLTLESS STORAGE FOR MODERN HOMES
Hyperack Livin Rack is a lighter-duty storage rack developed from our popular 400kg Boltless Rack series, specifically designed for the growing home and B2C storage market in Malaysia.
As its name suggests, Livin Rack is created for everyday living spaces where customers need a strong, practical and affordable storage solution. With a loading capacity of up to 200kg per level, it is ideal for storerooms, kitchens, utility areas, garages, home offices and small businesses.
Built around the practical concept of boltless shelving, Livin Rack is easy to assemble and offers flexible shelf height adjustment. Compared with our heavy-duty 400kg Boltless Rack, Livin Rack provides a more economical solution for customers who require lower loading capacity while maintaining the convenience and flexibility of a boltless storage system.
VALUE RACK – AFFORDABLE BOLTLESS STORAGE SOLUTION
Hyperack Value Rack is our most cost-effective storage rack series, designed for customers looking for a simple, practical and affordable storage solution. With a loading capacity of up to 100kg per level, it is suitable for lightweight storage and product display applications.
Despite its economical positioning, Value Rack still features a convenient boltless concept, making assembly quick and straightforward without complicated installation. Its compact design also makes transportation and handling easier.
Value Rack is suitable for homes, offices, small storerooms, retail outlets and businesses. Many customers also choose it as a display rack for merchandise. For customers searching for an affordable alternative to a heavy-duty Boltless Rack in Malaysia, Value Rack provides an excellent balance between price, convenience and everyday functionality.
5 Easy Steps
1. Enquiry
Identify the boltless series you need, the shelf dimensions, number of levels or decking type, and quantity. Share your storage requirements so we can match options from the available range.
2. Requirements Review
Outline the items you will store, the available floor area and ceiling height, and any access or handling needs. Ask whether a site survey is needed and included in your quotation.
3. Size & Layout
Select the shelf sizes, load ratings and layout that suit your space. If a layout drawing or CAD service is available for your order, confirm whether it is included in the quoted scope.
4. Quotation
Request a written, itemised quotation covering shelving, accessories, delivery and any installation. Review what is included and confirm the schedule before you proceed.
5. Delivery & Assembly
Agree on delivery timing and whether assembly is included or self-installed. On completion, check the delivered items against your quotation and confirm any follow-up services that apply.
Ready to make a change?
We are here to help you choose the best racking for your business. Schedule a call with our representative today.
FAQ
What are the primary advantages of using Boltless Racks in industrial and commercial settings?
Hyperack’s Value Rack, Livin Rack and Boltless Rack series provide shelving options for different storage loads and spaces. The boltless joint design allows components to interlock, while suitability depends on the specified model, shelf decking, configuration and assembly instructions. Choose the series for the actual items and permitted loads; modular construction does not give every arrangement the same rating or operating conditions.
Can Boltless Racks be used outdoors, and how do environmental factors affect their performance?
Confirm outdoor use with Hyperack for the exact series and configuration. Describe rain or splash exposure, humidity, salt or chemical exposure, floor and support conditions, and how the unit will be secured. Ask which frame finish and shelf decking are included and whether they are approved for that environment. A galvanised or powder-coated finish alone does not establish that the complete rack, deck and installation are suitable outdoors.
How can I ensure the durability and longevity of my Boltless Racks in a high-traffic warehouse?
Use the rack within the permitted loads and conditions for its exact configuration. Plan access to reduce impacts from people and handling equipment, and inspect joints, frame members, shelf supports and decking using the supplied care instructions. Report looseness, deformation, damaged decking or corrosion for assessment, and keep affected storage out of use according to the site’s safe procedure. Have any proposed reinforcement or component substitution assessed by the supplier.
How much weight can a Boltless Rack handle, and how do I determine the right load capacity for my needs?
The load capacity of a boltless rack depends on the specific series and configuration. Hyperack’s boltless range includes the Value Rack (up to 100 kg per level), the Livin Rack (up to 200 kg per level) and the Boltless Rack (up to 400 kg per level). These are published per-level ratings for the standard arrangement of each series. When planning your storage, check the rated capacity for the exact model, shelf dimensions and loading conditions you intend to use. Concentrated or unevenly distributed loads may require a different assessment. Contact Hyperack to confirm the appropriate series for your items.
What materials are commonly used in the construction of Boltless Racks, and how do they impact performance?
Confirm the frame material, protective finish and shelf decking on the quotation for the selected Value Rack, Livin Rack or Boltless Rack. The frame, coating, connectors and deck each affect the permitted load and operating conditions. Ask whether the proposed deck and finish suit moisture, cleaning and the goods being stored, and request the applicable specification for that unit.
How do I assemble a Boltless Rack, and do I need any special tools?
Follow the assembly instructions supplied for the exact model and check that all specified parts are present before starting. Boltless refers to the joint system; the instructions still determine the tools, protective equipment, shelf supports, retainers and any fixing requirements. Assemble and check the unit in the specified configuration before loading. Ask Hyperack for the instructions or installation support if any step or component is unclear.
Can I adjust the height or layout of my Boltless Rack?
Shelf heights or a layout may be changed within the permitted arrangements for that system. Before a change, check level spacing, bracing or fixing requirements, shelf and bay ratings, deck fit and access clearance with Hyperack or the supplied instructions. Follow the stated unloading and adjustment procedure. Request a revised specification where the load, component mix or configuration changes.
How much maintenance do Boltless Racks need?
Use the supplier’s inspection and care instructions for the model and environment. Check the frame, joints, shelves or decking, retainers and any specified fixings for damage or looseness, and keep the load information available. Clean with methods compatible with the finish and deck, and report corrosion, deformation or impact damage for assessment. Agree an inspection schedule suited to the equipment, usage and conditions, with any repair or replacement carried out under the supplier’s instructions.
Can I use Boltless Racks in cold storage or fridges?
Ask Hyperack to confirm the selected rack and decking for the actual cold-room or refrigerated environment before ordering. Provide the operating temperature range, humidity or condensation conditions, cleaning process and any food or product-contact requirements. Request the applicable material, finish, load and installation limits for that configuration. A rust-resistant finish by itself does not establish temperature, hygiene or food-contact suitability.
How do I figure out what size or setup I need for my Boltless Rack?
Prepare the packed item dimensions and maximum weights, intended load distribution per shelf, number of levels and storage quantity. Add the available floor plan and clear height, access route, floor and support conditions, and operating environment. Hyperack can then discuss the series, shelf dimensions, decking and permitted configuration for your enquiry.
Use the rack dimension guide and load label guide to prepare measurements and loading questions, then contact Hyperack with the details.