Contact Expert+6 03 3362 4409

Gravity Flow Racking System

Cantilever Racking
gravity2
Cantilever RackingGravity Flow Racking System

Gravity Flow Racking System

A gravity flow racking system is an advanced storage solution designed to enhance the organization and retrieval of items in your warehouse. This system leverages gravity to streamline the storage process, making it easier to manage and access your inventory.

In a gravity flow racking system, shelves are set at a slight incline. This tilt allows cartons, pallets, or totes to roll forward automatically as items are removed from the front of the rack. The result is a smooth, efficient flow of goods that minimizes manual handling and reduces the risk of damage.

Whether you’re dealing with pallets, totes, or cartons, a gravity flow racking system provides a reliable and cost-effective solution for optimizing your warehouse storage. Its design ensures that your inventory is always accessible and organized, reducing downtime and improving overall productivity.

Advantages:

  • Up to 60% less floor space than conventional pallet racking
  • First-in First-out (FIFO) operation provides automatic stock rotation
  • Dedicated load and retrieval faces mean only two fork truck aisles are required
  • Higher speed of operation within the warehouse

Ideal for:

  • Palletized goods need to be stored in large quantities using the first-in, first-out principle.
  • Drinks industry or as a buffer storage facility
  • Requires only two fork truck aisles, one for loading and one for retrieval.

Side View Plan

FAQ

A Gravity Flow Racking System employs inclined roller tracks engineered with precision bearings and pitch angles, typically between 3° to 5°. This design allows pallets or cartons to move forward smoothly using gravitational force, ensuring the First-In, First-Out (FIFO) inventory method. Integrated speed controllers maintain consistent movement, preventing collisions or disruptions.

Industries such as food and beverage, pharmaceuticals, and automotive manufacturing benefit significantly from Gravity Flow Racking Systems. These systems are particularly suited for environments where high-density storage and streamlined stock rotation are crucial. For example, temperature-controlled warehouses for perishable goods rely on the system’s ability to manage inventory efficiently within confined spaces.

Gravity Flow Racking Systems include advanced safety components, such as dynamic brakes and pallet separators, to control pallet velocity and spacing. Lane guides prevent misalignment, while robust steel uprights and beams ensure structural stability under heavy loads. Additionally, optional safety stops can be installed at the end of the flow lanes to catch misaligned or excessively fast-moving items.

Yes, these systems can accommodate a wide range of products due to their modular design. Roller tracks are customizable to handle loads ranging from lightweight cartons (as low as 5 kg) to heavy pallets (up to 1,500 kg per lane). Specific track configurations, such as dual-lane rollers or carton flow beds, allow adaptability for various warehouse requirements.

Routine maintenance includes inspecting roller tracks for wear and ensuring their incline remains within the optimal range. Speed controllers and brakes should be tested periodically to confirm consistent flow control. Additionally, tightening bolts, realigning lanes, and cleaning debris from tracks are crucial to maintaining system performance and longevity.

Client Testimonials

Schedule a Free On-Site Consultation